B2B Robotics operations Interface redesign

Robot Control Interface for High Constraints Environment

Improving how installers operate robotics systems in constrained environments by simplifying controls and increasing real-time visibility.

Insulation installation robot operated on site
My role
Product Designer / Product Lead (end-to-end ownership)
Type
Interface redesign
Domain
Robotics / underfloor insulation
65% → 92%
operator satisfaction
50+
robots deployed in the UK and France
Context

Usability under real operational constraints

The interface is used by installers to operate robotics systems in constrained, low-visibility environments during underfloor insulation installations.

In this setting, usability directly impacts:


Challenge

Friction in critical workflows

The existing interface created friction in critical workflows:

These issues reduced efficiency and increased the likelihood of errors during installation.


Approach

Designing around real operation

I worked closely with engineers and installers to understand how the interface supported real-world operation. Through interviews and on-site shadowing, we identified a key mismatch between:

The previous Mk6 interface in use on site
Spray pattern control in the interface

The redesign focused on:


Solution

A focused, scalable interface

I designed a more focused and scalable interface that:

The solution was developed iteratively, balancing user needs with the technical constraints of the robotics system (ROS).

The key design move

Maximising the camera feed and moving to a single gamepad-inspired input, cutting interaction cost exactly where visibility and speed matter most.

Process screenshot — interface mapping (1)
Process screenshot — interface mapping (2)
Latest interface design — main control screen
Design system for navigation menu

From the field

What installers said

The Mk7 robots are a massive improvement compared to the previous version. The controls are much more user friendly. — Lee, Installer, Q-Bot
The fact that the spray pattern can be rotated makes it a lot easier to fill areas near walls. — David, Installer, Mersey Eco Grants
It's quicker and easier to control and the help manual is a great addition. — John, Installer, Concept Heating

Robot operating on an underfloor installation
Installers on site with the robot
Outcome

Measurable gains in the field

Like how I think?

I'm always curious to hear about challenging projects, especially in manufacturing, energy efficiency and sustainability. Get in touch.

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